The global 3D
machine vision market is expected to be valued at USD 2.13 Billion by 2022, growing at a CAGR
of 11.07% between 2017 and 2022.
The companies are continuously
developing new products and upgrading their existing product portfolio to
withstand with the growing competition in the market. Factors such as the
increasing labor costs and the better accuracy provided by robots are boosting
the adoption of robotics in almost all industries, thereby generating huge
demand for 3D machine vision systems. Inspection, identification, measurement,
and tracking of products are some of the major applications of 3D machine
vision systems in automotive, semiconductor, packaging, and other industries.
The new application areas of 3D
machine vision systems include automobiles outfitted with miniature smart
cameras and sensors. Built into a cruise control system, for instance, such a
camera would alert the driver if it noted a rapidly decelerating vehicle. The
cameras could also take the place of the rear view and the side-view mirrors,
thereby eliminating dangerous blind spots and recording the seconds prior to a
collision, in the event of an accident.
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Another example would be
automating the process of fish fileting. Connected with the smart camera
technology, a 3D image of the fish is created while it is being transported
along a conveyor; a structured laser light from the system is used to
illuminate the profile of the fish. This structured laser light is then
captured, along with visible light, using a 3-D ranger camera to get a 3D image
of the fish.
The established players are
expected to benefit from building application-specific 3D machine vision systems
in-house. The combination of the design and development efforts with vertical
domain expertise would be useful in providing improved margin professional
services such as solution design and consulting, deployment, and integration.
Looking into the future, there are likely to be an infinite number of
applications for smart cameras.
3D machine vision is still a new
technology in the market. OEMs are focusing on improving their manufacturing
processes to provide new and better industry-specific products that are easy to
install and upgrade with the changing requirements. The 3D sensor architecture
should support optimized and standard hardware of IPs for low- to high-level
processing of the 3D vision software. Image processing in the 3D depth sensors
is slower than that in the 2D depth sensors. Data transfer between the objects
and the image sensors, and data processing also take a longer time in case of
3D depth sensing technology. The biggest challenge related to 3D machine vision
systems based on low-cost depth sensors is to maintain the quality of the
acquired image.
The introduction of 3D machine
vision has helped in the restructuring of manufacturing processes. There is a
paradigm shift from product standardization to product customization.
Different manufacturing sectors
have requirements for different machine vision systems based on individual
customer’s requirements, so it is extremely difficult to make a standard
machine vision system.
There are several challenges
related to technologies, which vary from application to application. For
instance, some customers require high camera resolution and some expect both
high speed as well as high camera resolution in a product. High-end industrial
vision technologies require enhanced data acquisition, transmission,
processing, and storage power. The advancements in processor technology such as
reconfigurable instruction set processors (RSICs) provide options for
industrial 3D machine vision integrators to minimize reconfiguration time.
However, the integrators still face problems to adopt changes with the rapidly
changing customer requirements. Moreover, customers in the industries such as
FMCG, which have low cost of production compared to other industries, demand
both precision and high-speed vision systems at cheaper costs. These
requirements are becoming difficult to meet for OEMs and system integrators.
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